Benefits of Plasma Cutting

Hypertherm Powermax 45

A plasma cutter, such as Hypertherm Powermax 45, is a tool that can cut metal using an electric current and gas to form an extremely high temperature, cutting the metal with maximum precision. Increasing the gas’s temperature can create a chemical reaction that makes the electrons bump to each other at a very high speed, producing huge amounts of energy.

Plasma is the result of controlling pressurized gas along the small channel and combining it with an electrical charge that changes gas. The plasma produced by combining gas and electric can reach over 20,000 degrees Fahrenheit, moving at a speed of 20,000 feet per second.

Considering that, the plasma cutter creates a cleaner cut compared to cutting metal using an oxygen-acetylene torch. Below are some more benefits of plasma cutting.

It is flexible

Plasma cutting can cut different types of metals. A plasma cutter uses an electric arc to pierce any conductive metal, such as iron, metal, brass, copper, stainless steel, aluminium and other hard materials.

Moreover, it can cut multiple metals stacked on top of each other without affecting its cutting speed. Other cutting techniques cannot do the same.

It is easy to use

Plasma cutting machines are portable, allowing you to carry them anywhere plasma cutting is needed. Some brands are more portable than even a single person can carry.

It cuts fast

Compared to other cutting tools, nothing can beat the plasma cutter in speed. With that in mind, it is more time saving and easier to use than other equipment.

Moreover, plasma cutters can be used without preheating. With that in mind, it can get the job done a quarter of the time of other tools.

Its high-speed cutting ability makes the plasma cutting machine better than Oxyfuel. Most cutting methods need inside piercing. Oxyfuel needs to reach 1000 degrees Celsius before it can cut, which usually takes more than 30 seconds.

Plasma cutters don’t need to be preheated before start cutting. It can do the same; if not, better cutting in around two seconds. Less cutting time means more production and less expenses to end-user.

Furthermore, Oxyfuel’s cuts create consolidated dross or oxide slag formed due to oxygen and steel’s chemical reaction. Dross requires grinding or chiseling to be removed.

On the other hand, the plasma cutter produces high-definition cutting by using an electrically charged high-temperature gas. This melts the metal and blasts the molten metal away. Since only a little dross is produced, and the process already takes it out, grinding or chiseling is normally not needed.

It has the best cutting quality

You need an expert operator to make a clean cut using a plasma cutter. But still, clean, accurate cutting is one o\f the top benefits of a plasma cutting machine. This is especially true if you are going to cut metal sheets to different shapes or angles.


Plasma cutters can cut faster with lesser waste. Moreover, it is the safest equipment among the cutting methods. Hence, you can save more money down the line compared to other cutting tools.


Plasma cutting machine, such as Hypertherm Powermax 45, uses gas that is not highly combustible. This cutting method is a lot safer than other processes.

Plasma cutting machine can dramatically reduce your business’ operation cost. Whether you are a professional metalworker or a DIY enthusiast, this machine can make your work a lot easier.

Author Bio: Nicky Bella is a copywriter and content strategist. She helps businesses stop playing around with content marketing and start seeing the tangible ROI. She loves writing as much as she loves the cake.

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